Intrinsically Safe Cases

Protect your iPad, Samsung Galaxy Tab, or smartphone with intrinsically safe cases certified for Zone 1, Zone 2, and Class I Division 1/2 hazardous areas. These explosion proof cases enclose a standard commercial device in a certified housing engineered from anti-static, spark-resistant materials, eliminating the electrical energy that could otherwise ignite flammable gases, vapors, or combustible dust in the field. Each case is designed and certified for a specific device model, preserving full access to the touchscreen, cameras, microphone, and charging ports so your team keeps the productivity tools they already rely on. Our selection covers rugged cases for tablets used in inspection and maintenance work, as well as slimmer intrinsically safe phone cases for day-to-day communication on oil rigs, in chemical plants, and across mining and refining operations. Because certification applies to the case and device as a single tested system, we help you match the correct case to your exact tablet or phone model and confirm it meets the hazardous area classification required at your site. Popular use cases include field data collection, digital work orders, photo and video documentation of inspections, and secure communication in classified Zone 1 and Zone 2 environments. Browse our certified case options below, filter by device brand and hazardous area rating, and reach out to our team if you need help confirming compatibility before you order.

Protecting Your Devices in Hazardous Environments with Intrinsically Safe Cases

In environments where flammable gases, vapors, or combustible dusts are present, using standard electronic devices like smartphones and tablets poses a significant ignition risk. Intrinsically Safe Cases are engineered to eliminate this danger, allowing you to use your essential communication and data-capture tools safely in hazardous locations. These specialized cases are designed to enclose non-certified devices, ensuring that their electrical energy is limited to a level below what is required to ignite the most volatile atmospheric mixtures. By investing in a certified intrinsically safe case, you protect both your personnel and your valuable assets from catastrophic events.

Each case in our collection is rigorously tested and certified to meet stringent global standards, including ATEX for Europe, IECEx for international use, and North American Class/Division ratings. This certification guarantees that the case, when properly installed on the designated device, creates a non-incendive barrier, preventing sparks and thermal energy from escaping and causing an explosion.

Key Features of Our Certified Protective Cases

Our selection of intrinsically safe cases is built to provide robust protection without sacrificing the functionality of your device. They are constructed from durable, anti-static materials that dissipate electrical charge safely. Key features include:

  • Rugged Construction: Designed to withstand drops, shocks, and vibrations common in industrial settings, these cases protect your device from physical damage as well as electrical hazards.
  • Complete Sealing: Many cases feature high Ingress Protection (IP) ratings, such as IP67 or IP68, indicating they are fully sealed against dust and water ingress. This is crucial for maintaining the integrity of the intrinsically safe circuit.
  • Full Device Functionality: Despite their robust protection, these cases are designed to provide access to all necessary functions. You can use touch screens, cameras, buttons, and charging ports (often through specialized sealed connectors) without removing the case and compromising safety.
  • Certified for Specific Devices: Each case is certified for use with a specific smartphone or tablet model (e.g., iPhone, iPad, Samsung Galaxy series). This ensures a perfect fit and guarantees the safety rating is maintained.

Applications Across High-Risk Industries

Intrinsically safe cases are indispensable tools for professionals working in a wide range of hazardous industries. The ability to use standard mobile devices for communication, data collection, and workflow management drastically improves efficiency and safety. Key industries include:

  • Oil & Gas: From offshore rigs to refineries, workers rely on certified devices for inspections, communication, and accessing technical schematics.
  • Chemical Processing: In plants where volatile chemicals are produced or stored, intrinsically safe cases prevent electronic devices from becoming an ignition source.
  • Pharmaceuticals: In environments with flammable solvents or fine dusts, certified cases ensure the safety of mobile technology used for batch tracking and quality control.
  • Mining: Protecting against the ignition of methane gas or coal dust is paramount, making these cases essential for any electronic equipment taken underground.
  • Aviation & Aerospace: During aircraft maintenance and fueling operations, these cases allow for the safe use of tablets for checklists and manuals in fuel-rich environments.

Choosing the Right Intrinsically Safe Case

Selecting the correct case is critical for ensuring compliance and safety. First, identify the exact model of the phone or tablet you need to protect. Next, determine the required safety rating for your specific hazardous environment (e.g., Class I Division 1, ATEX Zone 1). Carefully review the product specifications to ensure the case’s certification matches your needs. Browse our extensive collection of intrinsically safe cases above to find the perfect certified solution for your device, and please contact our experts if you require assistance in making the right choice.

Frequently Asked Questions about Intrinsically Safe Cases