
If you work in hazardous locations where flammable gases, vapors, or liquids may be present, your lighting equipment must be certified for intrinsic safety. Class I Division 1 headlamps are specifically engineered for these environments, ensuring illumination without the risk of ignition. From oil rigs and chemical plants to refineries and confined spaces, the right Class I Div 1 headlamp can make the difference between safety and danger.
In this guide, we compare top-rated Nightstick intrinsically safe headlamps available at Intrinsically Safe Store. You’ll find pricing from as low as $55, detailed specifications (lumens, runtime, certifications), and direct links to check stock or request a quote.
Class 1 Division 1 certification guideWhat Is a Class I Div 1 Headlamp?
A Class I Division 1 headlamp is a portable light certified for areas where explosive gases or vapors are likely to exist under normal operating conditions. These certifications are defined by NEC (National Electrical Code) standards in North America.
- Class I: Hazardous gases or vapors (e.g., methane, propane).
- Division 1: Explosive concentrations exist during normal operations.
Such headlamps prevent ignition through design elements like sealed switches, low surface temperatures, and protected circuits.

Why Choose Intrinsically Safe Nightstick Headlamps?
Nightstick is an industry leader in intrinsically safe lighting. Their Class I Div 1 models are rigorously tested and compliant with ATEX, IECEx, and cETLus standards. Each light is designed for dependable, hands-free illumination, even in the harshest environments.
Key advantages include:
- Certified for Class I, Division 1 use
- Long battery runtimes for extended shifts
- Dual-Light™ technology (spot + flood beam)
- Adjustable tilt and helmet-mount compatibility
- Durable polymer housings and chemical resistance
Top Class I Div 1 Headlamps: Pricing & Specifications
Here’s a side-by-side comparison of the most popular Nightstick intrinsically safe headlamps available now at Intrinsically Safe Store.
| Model | Certifications | Lumens | Runtime (hrs) | Power Source | Price (USD) |
|---|---|---|---|---|---|
| UK-3AAA Vizion I eLED Headlamp | Class I Div 1 | 100 | 11 | 3 x AAA | $57.00 |
| Nightstick XPP-5452G | Class I Div 1 | 120 | 14 | 3 x AA | $61.50 |
| Nightstick XPP-5460GX (Low-Profile Dual-Light™) | Class I Div 1 / ATEX | 250 | 8 | 3 x AA | $99.50 |
| Nightstick XPP-5456G (Dual-Light™) | Class I Div 1 | 215 | 10 | 3 x AA | $92.50 |
| Nightstick XPP-5462RX (Red Safety LED) | Class I Div 1 | 250 | 9 | 3 x AA | $123.93 |
| Nightstick XPR-5554G (Rechargeable Dual-Light™) | Class I Div 1 / Div 2 | 300 | 13 | Rechargeable Li-ion | $179.76 |
| Nightstick XPR-5562GX (Low-Profile Rechargeable) | Class I Div 1 / ATEX / IECEx | 400 | 10 | Rechargeable Li-ion | $238.10 |
Which Class I Div 1 Headlamp Offers the Best Value?
Choosing the right intrinsically safe headlamp depends on your environment, runtime needs, and budget.
Best Value for Budget Buyers: UK-3AAA Vizion I eLED ($57)
A dependable entry-level Class I Div 1 headlamp with 100 lumens and durable housing — ideal for short shifts or emergency use.
Best for Long Runtime: Nightstick XPP-5452G ($61.50)
With up to 14 hours of runtime, this model is the most cost-effective solution for all-day tasks in hazardous zones.
Best for Comfort and Dual-Light Output: XPP-5460GX ($99.50)
Its low-profile design and Dual-Light™ beam (spot + flood) make it perfect for extended use with hardhats or helmets.
Best Rechargeable Model: XPR-5562GX ($238.10)
Top of the line with 400 lumens, full ATEX/IECEx compliance, and rechargeable convenience — a favorite for offshore and industrial teams.
Need Help Choosing the Right Headlamp?
Chat with our safety experts to find the best intrinsically safe headlamp for your environment.
What Does “Class I Div 1” Certification Mean for You?
A Class I Div 1 certification guarantees that a headlamp can operate safely where ignitable gas or vapor concentrations are present during normal work conditions. These certifications come from UL (Underwriters Laboratories) or Intertek (ETL) testing.
Choosing a certified headlamp ensures:
- Compliance with OSHA and NFPA standards
- Reduced ignition risk from heat or sparks
- Long-term reliability in demanding environments
How to Select the Right Intrinsically Safe Headlamp
When comparing Class I Div 1 headlamp prices, consider the following features to make an informed choice:
1. Brightness (Lumens)
Higher lumens offer greater illumination. For confined spaces, 100–200 lumens is sufficient; for outdoor or industrial use, 250+ lumens is ideal.
2. Runtime
Shift workers should select headlamps with 8+ hours runtime, ensuring continuous lighting without mid-shift battery changes.
3. Certifications
If your site operates internationally, look for models with dual certifications (ATEX / IECEx) such as the XPR-5562GX.
4. Mounting Options
Helmet compatibility and adjustable angles improve usability and comfort during extended tasks.
5. Rechargeability
Rechargeable models like XPR-5554G and XPR-5562GX lower long-term costs and reduce disposable battery waste.
Frequently Asked Questions (FAQs)
What affects Class I Div 1 headlamp prices?
Prices vary by certification level, battery type (disposable vs. rechargeable), lumen output, and construction quality. Expect a range from $55 to $240 for top models.
Are all Nightstick headlamps intrinsically safe?
No. Only models labeled Class I Div 1 or ATEX-certified are safe for hazardous environments. Always verify certifications on the product page.
What is Dual-Light™ technology?
Dual-Light™ allows simultaneous spot and flood beams, increasing peripheral vision and reducing shadows for safer work conditions.
Can I mount these headlamps on helmets?
Yes. Most Nightstick Class I Div 1 models include helmet clips or straps compatible with standard hardhats and safety helmets.
Do rechargeable models hold certification?
Yes. Models such as XPR-5554G and XPR-5562GX maintain full Class I Div 1 and ATEX compliance while offering rechargeable lithium-ion batteries.
How can I check product availability or request a quote?
You can check stock or request a quote (RFQ) directly from Intrinsically Safe Store to confirm lead times and volume pricing.
Comparison Summary: Class I Div 1 Headlamps at a Glance
| Feature | Best Budget | Best Mid-Range | Best Premium |
| Model | UK-3AAA Vizion I | XPP-5460GX | XPR-5562GX |
| Price | $57.00 | $99.50 | $238.10 |
| Lumens | 100 | 250 | 400 |
| Runtime (hrs) | 11 | 8 | 10 |
| Certifications | Class I Div 1 | Class I Div 1 / ATEX | Class I Div 1 / ATEX / IECEx |
| Power | AAA | AA | Rechargeable |
Availability & RFQ
At Intrinsically Safe Store, most Nightstick Class I Div 1 headlamps are in stock and ready to ship. You can verify real-time availability, bulk pricing, and certification details on each product page.
Request a Personalized Quote
Speak directly with our safety experts for pricing, compatibility, and volume discounts.
Conclusion
Understanding Class I Div 1 headlamp prices helps ensure your investment matches your operational needs. From the affordable UK-3AAA Vizion I eLED ($57) to the powerful Nightstick XPR-5562GX ($238.10), each model is designed to deliver reliable illumination while maintaining strict safety compliance.
Whether you need long runtime, helmet-mounted flexibility, or rechargeable convenience, Nightstick’s intrinsically safe headlamps offer proven durability and certified protection for hazardous environments.

























