In hazardous industrial environments—such as oil refineries, chemical plants, offshore rigs, and mining operations—standard security cameras simply aren’t enough. That’s where explosion-proof PTZ cameras come in. Built with stainless-steel housings, IP-rated seals, and ATEX/IECEx certifications, these cameras ensure safe monitoring in Class I, II, and III hazardous areas.
But how much does an explosion proof PTZ camera cost? Prices vary widely based on features such as zoom capacity, lens type, materials, and certifications. This guide explores the most trusted models, compares prices and specifications, and helps you choose the right PTZ solution for your facility.
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What Is an Explosion-Proof PTZ Camera?
An explosion-proof PTZ camera is a Pan-Tilt-Zoom surveillance device designed for use in explosive or flammable atmospheres. Unlike fixed CCTV cameras, PTZ cameras offer 360° panning and long-range zoom, ideal for wide industrial zones. The explosion-proof enclosure prevents internal sparks from igniting external gases or dust.
Key features include:
PTZ functionality: Remote control of pan, tilt, and zoom.
Explosion-proof housing: Stainless steel or aluminum construction.
Certifications: ATEX, IECEx, UL, or CSA for hazardous environments.
Environmental protection: IP68 or higher, corrosion-resistant design.
How Much Does an Explosion-Proof PTZ Camera Cost?
The price of an explosion proof PTZ camera typically ranges from $2,200 to $22,000, depending on the manufacturer, zoom capability, and certification level. Entry-level stainless-steel PTZ cameras start below $3,000, while high-end models with integrated Axis or Bosch optics exceed $20,000.
Compare Certified PTZ Models
Browse EX-rated PTZ cameras and accessories built for hazardous environments.
Here’s a comparison of current models available at Intrinsically Safe Store:
| Model | Price (USD) | Zoom/Lens | Certifications | Material | Notable Features |
|---|---|---|---|---|---|
| PTZ-HD30-18-C Rugged HD Camera | $2,260.00 | 18x Optical | NEMA 4X, IP66 | Aluminum | Compact rugged build |
| Kaixuan KX-EX1000ZPPY220 | $2,782.29 | 20x Optical | ATEX/IECEx | Stainless Steel | Import tariffs apply |
| Kaixuan KX-EX1000ZPPY230 | $3,036.88 | 30x Optical | ATEX | Stainless Steel | Integrated heater |
| Kaixuan KX-EX1000PPS Enclosure | $3,236.92 | Compatible | ATEX | Stainless Steel | PTZ-ready enclosure |
| Kaixuan KX-EX1000ZPPS430 | $3,400.00 | 30x Optical | ATEX | 316L Stainless Steel | Compact EX camera |
| IVC APTZ-3045-04 | $16,500.00 | 30x Optical | UL, ATEX | Marine-Grade Steel | Advanced PTZ control |
| Spectrum D401-X-P5655-E-BD | $17,976.00 | 32x Optical | ATEX, IECEx | Stainless Steel | Built-in Axis camera |
| Spectrum D201-X-Q6075-E-BD | $21,348.00 | 30x Optical | ATEX, IECEx | Stainless Steel | IP68, heater, wiper |
| Spectrum D201-X-Q6078-BD 4K | $22,246.00 | 20x Optical | ATEX, IECEx | Stainless Steel | 4K UHD with PoE |
Which Factors Affect Explosion-Proof PTZ Camera Prices?
The explosion proof ptz camera price varies based on several key specifications and build characteristics.
1. Certification Level
ATEX, IECEx, and UL listings significantly influence cost. Cameras with dual certification (e.g., ATEX Zone 1 and IECEx) ensure global compliance—essential for international operations.
2. Optical Zoom and Lens Quality
Higher optical zoom (e.g., 30x or 40x) costs more but provides greater range for large industrial sites. For example, Kaixuan KX-EX1000ZPPY230 offers a 30x optical zoom—a cost-effective mid-tier solution.
3. Construction Material
Explosion-proof cameras are usually made from:
316L stainless steel: Ideal for offshore and marine applications.
Aluminum alloys: Lightweight and corrosion-resistant for general use.
4. Integrated Features
Built-in heaters, wipers, sun shields, and PoE capability add to durability and convenience but also increase price. Spectrum’s models, for instance, include self-cleaning lenses and PoE+ power delivery.
5. Brand & Optic Integration
High-end models such as the Spectrum D201-X-Q6078-BD integrate Axis 4K cameras inside ATEX housings, driving prices beyond $20,000.
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What Zoom and Lens Options Are Available?
Explosion-proof PTZ cameras are available with 18x to 40x optical zoom lenses, depending on the model.
| Zoom Range | Typical Use Case | Recommended Model |
|---|---|---|
| 18x | Compact installations, indoor or small zones | PTZ-HD30-18-C |
| 20x | General industrial sites | Kaixuan KX-EX1000ZPPY220 |
| 30x | Wide outdoor coverage | Kaixuan KX-EX1000ZPPY230 / IVC APTZ-3045-04 |
| 32x–40x | Long-range surveillance | Spectrum D401-X-P5655-E-BD |
| 4K UHD | Ultra-high detail imaging | Spectrum D201-X-Q6078-BD |
These cameras often feature auto-focus, day/night IR cut filters, and auto-tracking capabilities, providing both detail and reliability.
Do Explosion-Proof PTZ Cameras Support PoE and Analog Outputs?
Yes. Most modern PTZ models offer both PoE (Power over Ethernet) and analog connections, depending on their integration design.
PoE models like the Spectrum D201-X-Q6078-BD simplify installation with single-cable power and data.
Analog or hybrid models like the Kaixuan KX series offer flexibility for legacy CCTV systems.
If you’re upgrading an older network, hybrid models are a cost-effective middle ground.
What Mounting and Bracket Options Exist?
Explosion-proof PTZ cameras can be mounted in several ways to suit different site layouts:
Wall mounts: Ideal for perimeter surveillance.
Ceiling or pendant mounts: Great for storage tanks and enclosed areas.
Pole mounts: Used for refinery yards or outdoor facilities.
Corner brackets: Provide angled coverage for tight spaces.
Manufacturers like IVC and Kaixuan include customizable mounting kits for hazardous zones. Always verify that brackets share the same EX certification as the camera enclosure.
Do These Cameras Include Heaters or Wipers?
Many explosion-proof PTZ cameras include integrated heaters and wipers, essential for maintaining clear visuals in extreme conditions.
| Model | Heater/Wiper | Operating Temp. Range |
|---|---|---|
| Kaixuan KX-EX1000ZPPY230 | Heater only | -40°C to +60°C |
| IVC APTZ-3045-04 | Heater + Wiper | -50°C to +65°C |
| Spectrum D401-X-P5655-E-BD | Heater + Wiper | -60°C to +70°C |
| PTZ-HD30-18-C | None | -20°C to +50°C |
These environmental controls help ensure continuous visibility in rain, snow, or dust—crucial for remote monitoring systems.
What Industries Use Explosion-Proof PTZ Cameras?
Explosion-proof PTZ cameras are essential for any operation with flammable gases, vapors, or dust. The most common sectors include:
Oil & Gas (Onshore/Offshore)
Petrochemical Plants
Mining & Mineral Processing
Marine & Offshore Platforms
Grain Handling Facilities
Battery Manufacturing & Chemical Warehouses
Each industry benefits from the remote surveillance flexibility of PTZ movement combined with hazardous-area safety compliance.
FAQs About Explosion-Proof PTZ Camera Pricing
1. Why are explosion-proof PTZ cameras so expensive?
These cameras use specialized EX-rated housings, corrosion-proof stainless steel, and certified sealing systems. The cost reflects engineering for safety and reliability in explosive environments.
2. Are explosion-proof PTZ cameras worth the investment?
Absolutely. They reduce downtime, protect assets, and comply with international safety standards, preventing potential fines and hazards.
3. Can explosion-proof PTZ cameras operate in ATEX Zone 1 areas?
Yes—models like the Spectrum D201-X-Q6078-BD and IVC APTZ-3045-04 are designed for ATEX Zone 1 and 2compliance.
4. How do I choose between a 20x and 30x zoom lens?
If your facility has large outdoor areas or distant targets, opt for a 30x or higher zoom lens. Smaller enclosed areas may only need 18x–20x.
5. Do I need to pay import tariffs for Kaixuan models?
Yes. Some models like the Kaixuan KX-EX1000ZPPY220 may include import tariff fees, which should be factored into the final project cost.
Best Explosion-Proof PTZ Camera by Application
| Use Case | Recommended Model | Reason |
|---|---|---|
| Offshore / Marine | IVC APTZ-3045-04 | Marine-grade stainless steel and full EX certification |
| Refinery Monitoring | Spectrum D201-X-Q6078-BD | 4K clarity, PoE, heater, and wiper |
| Warehouse / Indoor | PTZ-HD30-18-C | Compact and cost-effective |
| Chemical Plant | Kaixuan KX-EX1000ZPPY230 | 30x zoom, ATEX-certified |
| Budget Option | Kaixuan KX-EX1000ZPPY220 | Affordable yet certified |
Still unsure which PTZ camera fits your needs?
Our experts help you choose the safest, most reliable camera for your classified zone.
Conclusion: Find the Right Explosion-Proof PTZ Camera for Your Site
Understanding the explosion proof ptz camera price range helps you balance cost, certification, and features. Whether you need a budget-friendly Kaixuan model or a premium Spectrum 4K unit, every solution listed above is fully compliant for hazardous-area monitoring.
To ensure optimal compatibility and safety compliance, it’s best to consult directly with an industrial surveillance expert.
