Cable glands may be small components, but in hazardous industrial environments, they play a critical safety role. A hazardous area cable gland ensures that cables entering electrical equipment do not become ignition sources. They maintain enclosure integrity, prevent gas or dust ingress, secure mechanical strain, and ensure continued compliance with hazardous location standards. Without the correct gland, even certified equipment can fail to meet ATEX, IECEx, or NEC safety requirements.
This comprehensive guide explains cable gland types, materials, sealing performance, Ex markings, and how to correctly match glands to your zone, class, or division. Whether you’re an engineer, installer, or safety manager, this article gives you the tools to choose the right gland for your application.
Build a Reliable Hazardous Area Cable Entry
Start with certified cables and compatible accessories to protect your Ex system from the first connection.
What Is a Hazardous Area Cable Gland?
A hazardous area cable gland is a mechanical entry device designed to secure the end of a cable and maintain the explosion protection rating of electrical equipment installed in flammable or combustible environments. These glands prevent gases, vapors, and dusts from entering enclosures while providing strain relief, earth continuity, and fire protection.
Hazardous area glands are used in:
Oil and gas production
Chemical processing
Pharmaceutical manufacturing
Grain handling
Marine and offshore
Battery energy storage systems
Paint and coatings facilities
These industries rely on glands to protect junction boxes, motors, instrumentation, and control panels in high-risk zones.
Why Cable Glands Matter in Explosion-Proof Installations
How Do Hazardous Area Cable Glands Prevent Ignition?
Hazardous area cable glands protect against ignition by maintaining the flameproof or increased safety design required for explosive atmospheres. They limit the passage of gases through the cable armor, sheath, or cores by using internal seals, barriers, and compression mechanisms.
A properly selected gland prevents:
Gas migration into equipment housings
Dust accumulation inside enclosures
Hot gases escaping during an internal explosion
Cable pullout or loosening under mechanical strain
Even a small failure in sealing can compromise a full Ex system.
Complete Your Explosion-Proof Cable Protection
Cable glands perform best when paired with certified enclosures and junction boxes designed for your exact hazardous rating.
Best for motors, control panels, and field terminations in Zone/Class-rated areas.
Understanding Hazardous Location Certifications
What Certifications Apply to Hazardous Area Cable Glands?
Cable glands installed in explosive atmospheres must match the equipment’s hazardous area certification. The three major systems are ATEX, IECEx, and NEC/CEC.
ATEX Certification (European Union)
ATEX certification under Directive 2014/34/EU applies to equipment intended for explosive atmospheres.
Markings include:
Group II – Surface industries
Category 1, 2, or 3 – Zones 0/1/2 or 20/21/22
G or D – Gas or dust
Protection method (Ex d, Ex e, Ex tb, etc.)
Example: II 2G Ex d IIC Gb
A hazardous area cable gland must match the equipment category and protection type.
IECEx Certification (International)
IECEx is widely accepted in global industries such as LNG, petrochemical, marine, and mining.
IECEx glands include:
Protection technique
Gas/dust group
Temperature class
Equipment protection level (EPL)
IECEx ensures consistent testing and simplifies international procurement.
NEC/CEC Hazardous Location Ratings (North America)
The U.S. and Canada classify hazardous locations by:
Class I, II, III (gases, dusts, fibers)
Division 1 or 2
Groups A–G
Cable glands must carry a Class/Division rating or a Class/Zone marking to match installation requirements.
Types of Hazardous Area Cable Glands
What Types of Hazardous Area Cable Glands Are Available?
Hazardous area cable glands vary based on sealing technology, cable type, and protection concept.
The primary types include:
Barrier-Type Cable Glands
These glands use a compound or barrier resin to prevent gas migration along cable cores.
Best for:
Zone 1 / Zone 0
Class I, Division 1 areas
Cables with stranded conductors or flexible sheaths
Barrier glands provide the highest sealing integrity.
Compression-Type Glands
These glands compress a seal around the cable sheath, blocking dusts and moisture.
Best for:
Zone 2 / Division 2
Light industrial hazardous areas
Armored and unarmored cables
They are easier to install than barrier glands but not as gas-tight.
Armored Cable Glands
Designed for steel wire armor (SWA), braided cable, or corrugated aluminum armor.
Features include:
Earth continuity
Mechanical retention
Explosion-proof sealing options
Armored glands come in barrier, compression, and combination models.
Unarmored Cable Glands
Used for industrial cables without armor, typically offering:
Simple compression sealing
Increased safety protection
Low installation complexity
Common in instrumentation and control applications.
Ex d vs. Ex e Cable Glands
Ex d (Flameproof): Prevent flame propagation, require barrier or flameproof sealing.
Ex e (Increased Safety): Prevent arcs or high temperatures; typically compression-seal glands.
The gland must match the equipment’s protection concept exactly.
Sealing Performance: How to Choose the Right Seal
How Do Cable Glands Provide Sealing Protection?
Hazardous area glands can seal:
The outer sheath
The inner bedding
The individual cable cores
The armor layer
Sealing methods include elastomer seals, compression rings, and epoxy barrier compounds.
What Affects Sealing Integrity?
Sealing performance depends on:
Cable construction (armored vs. unarmored)
Number of conductors
Sheath material
Chemical exposure
Hydrocarbon or dust concentrations
Temperature range
Barrier glands are mandatory in gas zones where migration is possible.
Material Choices for Hazardous Area Cable Glands
What Materials Are Used in Hazardous Area Cable Glands?
Choosing the correct material ensures corrosion resistance, mechanical durability, and long service life.
Brass Cable Glands
Most common material for Ex glands.
Advantages:
Strong mechanical grip
Good corrosion resistance
Effective flameproof sealing
Often nickel-plated to prevent oxidation.
Stainless Steel Cable Glands
Used in harsh or corrosive environments.
Advantages:
High resistance to chemicals
Withstands saltwater, acids, solvents
Long lifespan in offshore or marine zones
Aluminum Cable Glands
Lightweight and cost-effective but less corrosion-resistant.
Best for:
General industrial
Non-corrosive ATEX zones
Polyamide (Plastic) Cable Glands
Used in some non-sparking applications, mostly increased-safety areas.
Limitations:
Not suitable for flameproof applications (Ex d)
Limited temperature resistance
Matching Cable Glands to ATEX/IECEx Zone Requirements
How Do You Select the Right Gland for Each Zone?
Each hazardous location rating requires a matching gland type.
Zone 0 and Zone 1 (Gas)
Require Ex d or Ex e glands
Barrier glands recommended for gas migration
Stainless steel preferred for harsh chemicals
Zone 2 (Gas)
Compression glands often acceptable
Material selection based on environment
Zone 20/21 (Dust)
Ex tb glands with dust-tight seals
Higher IP ratings required (IP66/IP68)
Zone 22 (Dust)
Compression types acceptable if enclosure is rated
Matching the gland to both zone and equipment protection method is mandatory for compliance.
Comparison Table: Hazardous Area Cable Gland Types
| Gland Type | Suitable Zones | Sealing Method | Best For | Material Options |
|---|---|---|---|---|
| Barrier Gland | Zone 0, 1; Div 1 | Epoxy compound | Gas migration prevention | Brass, Stainless Steel |
| Compression Gland | Zone 2; Div 2 | Elastomer seal | General industrial | Brass, Stainless, Aluminum |
| Armored Gland | Zone 1, 2 | Armor clamp + seal | SWA/AWA cables | Brass, Stainless |
| Unarmored Gland | Zone 1, 2 | Sheath compression | Instrument & control | Brass, Plastic |
| Ex d Gland | Flameproof zones | Barrier or flameproof seal | Motors, junction boxes | Brass, Stainless |
| Ex e Gland | Increased safety zones | Compression | Panels, terminals | Brass, Stainless, Polyamide |
Confirm Your Rating Before You Buy
Share your cable type, armor, and Zone/Class—our experts will help you match the right gland, enclosure, and sealing approach.
Frequently Asked Questions (FAQs)
What is the main purpose of a hazardous area cable gland?
It provides mechanical retention and prevents the passage of gases or dusts into electrical enclosures, maintaining ATEX/IECEx/NEC compliance and preventing ignition risks.
Do I need a barrier gland or compression gland?
Choose a barrier gland for Zone 0/1 or Class I Div 1 gas environments. Compression glands may be used in Zone 2 applications or dust zones where gas migration is not a risk.
Can stainless steel and brass be used interchangeably?
Both are acceptable, but stainless steel offers better corrosion resistance. Brass is more economical and ideal for most ATEX applications.
Are polyamide glands explosion-proof?
No — they are not suitable for Ex d flameproof applications but can be used in Ex e increased safety zones.
Do hazardous area glands need IP ratings?
Yes. For dust zones, look for IP66 or IP68 to ensure complete sealing against particulate ingress.
Conclusion: Choosing the Right Hazardous Area Cable Gland
Selecting the correct hazardous area cable gland requires understanding cable type, installation environment, zone classification, and sealing performance. Barrier glands protect against gas migration, compression glands offer fast installation, and material choices like stainless steel ensure long-term corrosion resistance. By matching the gland to ATEX, IECEx, or NEC requirements, facilities maintain safety compliance and ensure reliable electrical performance.
For certified hazardous-area equipment—including cameras, radios, lights, testing tools, and accessories—visit the Intrinsically Safe Store.
