iPads are no longer just consumer devices for media or messaging. In industries like oil and gas, chemicals, aviation, and utilities, tablets have become essential tools for real-time data access, inspections, mobile forms, SCADA control, and augmented reality applications. However, deploying standard iPads in explosive or hazardous environments poses significant risks.
That’s where intrinsically safe iPads come in. These are modified versions of commercial Apple iPads that have been re-engineered for use in environments where gases, vapors, or dusts could ignite under normal conditions. With certifications like ATEX Zone 2 and IECEx, these tablets are safe to use without triggering explosions.
In this guide, we’ll walk you through how to choose the right intrinsically safe iPad for field operations. From understanding certification standards and rugged specifications to comparing the latest models, this article is designed to help safety managers, engineers, and IT teams make informed procurement decisions.
What Is an Intrinsically Safe iPad?
An intrinsically safe iPad is a commercially available Apple iPad that has been enclosed in a specially engineered housing or case. This enclosure is built to eliminate ignition risks by preventing sparks, heat, or arcs from interacting with explosive gases or dust in hazardous zones.
The most common certifications for intrinsically safe iPads include:
ATEX Zone 2 (for use in hazardous areas where explosive gases are not normally present but could be under fault conditions)
IECEx certification (international equivalent to ATEX)
IP-rated enclosures (for protection against water and dust)
It is important to understand that while rugged iPads are built to survive drops and weather, they are not inherently safe for explosive environments. Only certified intrinsically safe iPads can legally and safely be used in hazardous zones.
Why Use an Intrinsically Safe iPad in Hazardous Areas?
Using a certified iPad in a hazardous location provides several advantages:
Regulatory compliance. Companies operating under OSHA and NEC 500/505 are required to use equipment rated for the classification of the work area.
Safety. These devices reduce the chance of accidental ignition caused by sparks or overheating.
Mobility. Field workers can access technical manuals, blueprints, and video calls without returning to a control room.
Data collection. Teams can perform inspections and log data on-site, even in potentially explosive environments.
Integration. These iPads can run apps for SCADA, enterprise asset management (EAM), CMMS, or custom inspection software.
Types of Intrinsically Safe iPads Available
At IntrinsicallySafeStore.com, you’ll find several models designed for hazardous areas, each tailored to specific workflows and working conditions.
Below is a breakdown of the currently available intrinsically safe iPads:
Atexxo Intrinsically Safe iPad Pro 11-inch
This model is ideal for users who need large display space and high-performance hardware. The iPad Pro’s processing power allows for multitasking, real-time video, and complex graphical applications such as augmented reality or 3D asset modeling. It is ATEX Zone 2 and IECEx certified and features a sealed explosion-proof enclosure that maintains full functionality, including touch screen and wireless access.
Best used in oil rigs, offshore platforms, and large-scale chemical facilities where advanced visualization and remote collaboration tools are in use.
Link: https://intrinsicallysafestore.com/product/atexxo-intrinsically-safe-ipad-pro-11/
Atexxo Intrinsically Safe iPad Air 5
The iPad Air 5 offers a balance between screen size, performance, and portability. With a 10.9-inch display, lightweight housing, and ATEX Zone 2 certification, it is an excellent mid-tier option for technicians and inspectors who need a reliable tool without the size of the Pro model.
Suitable for use in factories, warehouses, chemical plants, and field service teams who conduct routine inspections and data logging.
Atexxo Intrinsically Safe iPad Mini 6
This model is designed for ultra-portable workflows. With an 8.3-inch display, it is ideal for confined spaces, manholes, silos, or underground areas. Despite its compact form factor, the iPad Mini 6 runs all modern iOS apps and supports wireless connectivity. It is certified for ATEX Zone 2 hazardous areas and enclosed in a robust, sealed frame.
Perfect for workers who need to perform checklists, take photos, or input data while on the move in tight environments.
Link: https://intrinsicallysafestore.com/product/atexxo-intrinsically-safe-ipad-mini-6/
Comparison Table of Intrinsically Safe iPads
| Model | Certification | Display Size | Features | Best Use Case |
|---|---|---|---|---|
| iPad Pro 11-inch | ATEX Zone 2, IECEx | 11″ | High performance, multitasking, AR-ready | Offshore oil rigs, complex inspections |
| iPad Air 5 | ATEX Zone 2 | 10.9″ | Balanced size, lightweight, enterprise-ready | Plant floor operations, field audits |
| iPad Mini 6 | ATEX Zone 2 | 8.3″ | Ultra-portable, quick access, Wi-Fi | Confined spaces, walk-through checks |
What Certifications Matter?
When selecting an intrinsically safe tablet, ensure it carries certifications that align with your country’s regulatory standards.
ATEX Zone 2 is recognized in the European Union and accepted in many international jurisdictions.
IECEx certification is globally recognized and often required for multinational operations.
For U.S. applications, UL913 or Class I Division 2 compliance may also be required, although many Zone 2 products are accepted under equivalency agreements.
Always consult with your site’s safety officer or compliance team before deploying devices.
How to Choose the Right Model for Your Industry
Different work environments call for different features. Here’s how to match the right iPad to your industry.
Oil and Gas
Recommended: iPad Pro 11-inch
Why: Large screen size and processing power are ideal for advanced apps, SCADA monitoring, and real-time AR overlays.
Chemical Manufacturing
Recommended: iPad Air 5
Why: Offers a balance of portability and screen real estate. Suitable for use in labs, control rooms, and production areas.
Utilities and Energy
Recommended: iPad Mini 6
Why: Compact and lightweight, perfect for mobile teams who need to climb towers or inspect underground assets.
Aviation and Maintenance
Recommended: iPad Pro 11-inch
Why: Can handle large PDF schematics and maintenance logs while supporting multimedia training content.
Frequently Asked Questions (FAQs)
What does “intrinsically safe” mean for an iPad?
It means the device has been modified so it cannot release enough electrical or thermal energy to cause ignition in a hazardous atmosphere.
Can I use any rugged iPad in a Zone 2 environment?
No. Ruggedness alone does not make a device intrinsically safe. Only properly certified devices can be used legally in hazardous zones.
Are intrinsically safe iPads waterproof?
Yes. The sealed enclosures used for ATEX and IECEx certification also provide high ingress protection, typically IP64 or higher.
Can these devices connect to Wi-Fi and Bluetooth?
Yes. Most ATEX Zone 2 models retain their wireless capabilities, though range and performance may be slightly reduced due to the enclosure.
How are they charged?
Charging is typically performed outside the hazardous area or through docking stations approved for Zone 2 use. Always consult the manual.
Accessories to Consider
To enhance usability in the field, consider adding:
Shoulder or chest harnesses for hands-free carrying
Screen protectors with anti-glare coatings
External keyboards or styluses (only if certified for hazardous areas)
Explosion-proof power banks or chargers
Compliance and Deployment Tips
Before purchasing and deploying intrinsically safe tablets:
Conduct a hazard classification assessment of your work zones
Confirm that ATEX Zone 2 certification meets your jurisdiction’s requirements
Train your staff on proper use and handling
Keep certification documents on file for safety audits
Conclusion
Choosing the right intrinsically safe iPad depends on a number of factors—your work environment, required app performance, portability, and of course, compliance requirements. Each model available at IntrinsicallySafeStore.com is certified for use in Zone 2 hazardous areas and offers full iOS compatibility, ensuring seamless integration with your enterprise systems.
If your team needs high-performance computing in the field, the iPad Pro 11-inch is the way to go. For everyday operations, the iPad Air 5 provides the right balance. And for ultra-mobile workflows, the iPad Mini 6 delivers compact convenience without compromising functionality.
