In hazardous industries where explosive gases or dust are present, data capture must be as safe as it is reliable. That’s where intrinsically safe barcode scanners come in—ruggedized, certified, and designed to operate safely in ATEX Zone 1/21 or Class I, Div. 1 environments.
From oil rigs and refineries to pharmaceutical labs and mining facilities, these scanners streamline operations while maintaining strict compliance. But how much does an intrinsically safe barcode scanner cost, and which models deliver the best value?
This guide explores current intrinsically safe barcode scanner prices, top-rated models from Bartec, Extronics, Ecom, and Honeywell, and key considerations such as 1D/2D scanning engines, Bluetooth and USB connectivity, cradle/base options, and EX device pairing.
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What Is an Intrinsically Safe Barcode Scanner?
An intrinsically safe barcode scanner is a certified handheld data-capture device engineered to prevent electrical sparks or heat that could ignite explosive atmospheres. These scanners comply with global standards like ATEX, IECEx, and UL for use in hazardous (EX) zones.
Typical features include:
1D/2D scanning engines for rapid barcode reading.
Bluetooth or USB connectivity for mobile or fixed use.
Drop- and vibration-resistant design for industrial durability.
Optional cradles or base stations for safe recharging and data transfer.
They are compatible with intrinsically safe tablets, smartphones, and handheld terminals like the Ecom Smart-Ex® series or Bartec Agile X IS tablets.
Intrinsically Safe Barcode Scanner Price Comparison (2025)
Prices for intrinsically safe barcode scanners vary widely based on certification level, connectivity, and scanning performance. Below is a current market comparison of models available at Intrinsically Safe Store:
| Model | Price (USD) | Connectivity | Scan Engine | Certifications | Notes |
|---|---|---|---|---|---|
| Honeywell Granit 1981i | $1,635.88 | Bluetooth | 1D/2D Imager | UL, IP65 | Rugged wireless option |
| Ecom Ident-Ex 01 | $2,083.69 | Bluetooth, USB | 1D/2D + RFID | ATEX, IECEx | Multi-function scanner |
| Bartec BCS 3600 | $2,325.00 | Bluetooth | 1D/2D Imager | ATEX Zone 1 | Import tariffs apply |
| Bartec 3600 Base Station | $495.00 | Cradle/USB | N/A | ATEX | Charging and comms base |
| Bartec BCS3600ex-IS | $4,068.90 | Bluetooth | 1D/2D Imager | ATEX, IECEx | Full IS-certified kit |
| Extronics iSCAN211 | $4,827.26 | Bluetooth | 1D/2D Imager | ATEX Zone 1 | High-end industrial scanner |
| Extronics iSCAN2012D | $5,329.25 | Bluetooth | 1D/2D Imager | ATEX, IECEx | Premium long-range scan |
| Extronics iScan 211 (corded) | $5,111.32 | USB | 1D/2D Imager | ATEX Zone 1 | Tethered IS model |
| Extronics iScan 212 / 102 | $52.50 | Corded USB | 1D Scanner | Entry-level | Non-IS accessories |
Average intrinsically safe barcode scanner price: Between $1,600 and $5,500 USD depending on connectivity, certification, and brand.
Explore More Certified Scanning Solutions
See intrinsically safe tablets, EX smartphones, and accessories compatible with these scanners.
Which Factors Affect Intrinsically Safe Barcode Scanner Prices?
1. Certification and Zone Rating
Certification level is the primary price driver.
ATEX Zone 1 / IECEx: Highest-grade safety for explosive atmospheres.
UL/CSA Class I, Div. 1: For North American compliance.
Zone 2 models are slightly less costly and suitable for areas with reduced explosion risk.
For instance, the Bartec BCS3600ex-IS commands a higher price because of its Zone 1 rating and extended EX certification scope.
2. Connectivity Options: Bluetooth vs USB
Connectivity directly influences usability and price.
| Type | Typical Range | Ideal For | Example Models |
|---|---|---|---|
| Bluetooth (Wireless) | Up to 100m | Mobile use, warehouse | Extronics iSCAN211, Bartec BCS3600 |
| USB (Wired) | Direct tether | Fixed workstation use | Extronics iScan 211 corded |
| Cradle/Charging Base | Dock & charge | Stationary setups | Bartec 3600 Base Station |
Bluetooth scanners are the most popular in hazardous areas because they pair easily with EX smartphones and tabletsfor flexible mobility.
3. Scanning Engine: 1D vs 2D
1D laser scanners read traditional linear barcodes (e.g., UPC, EAN).
2D imagers read QR codes, Data Matrix, and PDF417—crucial for asset tracking, logistics, and manufacturing traceability.
Nearly all high-end models (Ecom, Bartec, Extronics) now use 2D image sensors for faster and more accurate scanning—even through plastic covers or on reflective surfaces.
4. Battery Life and Docking Options
Many IS scanners include smart charging cradles or base stations that double as communication docks.
For example, the Bartec 3600 Base Station ($495) allows seamless data syncing and recharging in hazardous locations while maintaining EX compliance.
High-end Bluetooth scanners often feature removable lithium-ion batteries lasting up to 12–16 hours per charge, suitable for shift-based industrial work.
5. Compatibility with EX Handhelds and Smartphones
An increasingly important consideration is device pairing.
Intrinsically safe barcode scanners can connect wirelessly to EX-rated mobile devices, including:
Ecom Smart-Ex® 03 or Smart-Ex® 02 smartphones
Bartec Pixavi Mobile and Agile X IS tablets
i.Safe MOBILE IS530.1 and IS930.1 handhelds
This enables real-time data capture in warehouse, refinery, or offshore workflows—without compromising intrinsic safety certifications.
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Top Intrinsically Safe Barcode Scanner Models
Below is a breakdown of leading IS barcode scanners currently available at Intrinsically Safe Store:
1. Bartec BCS3600ex-IS Intrinsically Safe Barcode Scanner
Price: $4,068.90
Connectivity: Bluetooth
Scan Engine: 1D/2D
Certifications: ATEX Zone 1, IECEx
Notable Features: Long-range Bluetooth, extreme drop tolerance, paired with Bartec base.
Best For: High-risk explosive areas requiring rugged wireless performance.
2. Ecom Ident-Ex 01 Barcode Scanner/RFID Reader
Price: $2,083.69
Connectivity: Bluetooth & USB
Scan Engine: 1D/2D, plus RFID reader
Certifications: ATEX Zone 1, IECEx
Notable Features: Dual scanning + RFID, compatible with Ecom Smart-Ex® devices.
Best For: Industries needing dual barcode and RFID data capture.
3. Extronics iSCAN2012D Bluetooth Handheld Scanner
Price: $5,329.25
Connectivity: Bluetooth
Scan Engine: 1D/2D Long-Range Imager
Certifications: ATEX, IECEx
Notable Features: Long-range capability, tough housing, IP65 ingress protection.
Best For: Warehouses or plants requiring long-distance barcode reading.
4. Honeywell Granit 1981i Barcode Scanner
Price: $1,635.88
Connectivity: Bluetooth
Scan Engine: 1D/2D Imager
Certifications: UL, IP65
Notable Features: Industry-trusted reliability, wide compatibility, cost-efficient.
Best For: Budget-conscious facilities with general industrial requirements.
Comparison: Bartec vs Extronics vs Ecom
Best Choice for:
- Harsh Environments: Bartec BCS3600ex-IS
Long Range Operations: Extronics iSCAN2012D
RFID Integration: Ecom Ident-Ex 01
What Are the Advantages of IS Barcode Scanners Over Standard Models?
Certified Safety: Prevents ignition in explosive areas.
Durability: Designed to resist dust, moisture, and drops.
Productivity: Wireless scanning up to 100 meters from paired devices.
Versatility: Pairs with EX mobile computers, tablets, or smart devices.
Data Integrity: Real-time sync with industrial systems.
For hazardous-area workflows, IS barcode scanners ensure compliance and continuity, minimizing risk while enhancing operational speed.
FAQs About Intrinsically Safe Barcode Scanner Prices
1. What is the typical intrinsically safe barcode scanner price range?
Prices generally range from $1,600 to $5,500, depending on the model, certification, and scanning capabilities.
2. Do all intrinsically safe barcode scanners support 2D codes?
Most premium models—such as Bartec BCS3600ex-IS, Ecom Ident-Ex 01, and Extronics iSCAN2012D—support both 1D and 2D barcodes for maximum versatility.
3. Can I use Bluetooth scanners with intrinsically safe smartphones?
Yes. All listed Bluetooth models pair with Ecom Smart-Ex®, Bartec Pixavi, or i.Safe MOBILE EX-rated devices via secure wireless protocols.
4. Are docking stations included in the price?
No. Base stations or cradles are typically sold separately, as seen with the Bartec 3600 Base Station ($495).
5. How do import tariffs affect pricing?
Some manufacturers, like Bartec and Extronics, apply import tariff fees depending on region—so final pricing may vary slightly at checkout.
6. Can I connect IS barcode scanners directly to desktop PCs?
Yes. Tethered USB models like Extronics iScan 211 corded can connect to PCs or terminals outside hazardous zones via certified cabling.
Best Intrinsically Safe Barcode Scanners by Industry
| Industry / Application | Recommended Model | Reason |
|---|---|---|
| Oil & Gas | Bartec BCS3600ex-IS | Rugged, certified for Zone 1 environments |
| Petrochemical | Extronics iSCAN2012D | Long-range scanning through glass or film |
| Pharmaceutical | Ecom Ident-Ex 01 | Dual barcode + RFID for inventory traceability |
| Mining & Utilities | Honeywell Granit 1981i | Affordable, durable, and reliable |
| Manufacturing | Extronics iSCAN211 | High-speed scanning with Bluetooth mobility |
Conclusion: Choosing the Right Intrinsically Safe Barcode Scanner
Selecting the right scanner depends on your certification needs, environment, and workflow mobility.
For heavy-duty field use, the Bartec BCS3600ex-IS offers the best blend of ruggedness and range. If you require dual RFID and barcode capabilities, the Ecom Ident-Ex 01 provides excellent versatility. For premium long-distance scanning, Extronics iSCAN2012D stands out as the leader.
Understanding the intrinsically safe barcode scanner price spectrum helps you make informed procurement decisions while ensuring your team’s safety in hazardous zones.
